Metalcoop - Production Cycle
Metalcoop - Production Cycle

Production Cycle

Metalcoop manufacturing cycles start from steel coils.
Production lines are made by the following jobs:

Rolling down-stretching-smoothing steel coils.
Cutting punching and stamping by multiple tool under progressive control.
Steel coil advancing under instrumental controls and centering of perforations
Labelling the profiles by the steel quality track-number
Cold roll forming by exclusive Metalcoop tool-sets; it includes:
Lubrication of the steel coil to reduce cold forming stress
Controlled cold deformation to the final shape.
Final cut after determination of the lenght by encoder and photoelectric cell.
Washing and coating job
Phosphodegreasing at 50°C, then 3 different rinsing periods.
Final rinse by demineralized water.
Drying in oven at 150°C
Electrostatic paint job by non-toxic powders epoxy-polyester, heavy metals free.
4 coating boxes always set up with robotised coating guns.
Polymerization for 25 min. at 180°C – verified and certified yearly.
Medium coverage on the piece: 60 micron – verified daily.
Plant productivity: 6000 shelves 600x1200 in 8H shift
Double-rail conveyor 500 meters long with 45 trolleys on.
Each trolley brings a double-side coating surface 9,20x2,50 meters

Metalcoop - Production Cycle
Metalcoop - Production Cycle
Production Cycle
METALCOOP s.c.a r.l. - Via delle Regioni, 265 - 50052 Certaldo (FI) ITALY - VAT: 04516830488 - Tel: +39 0571 666433 - Fax: +39 0571 667836 - email: metalcoop@metalcoop.it
Steel shelving and racking systems - pallets racking systems - tyres racking systems - shelves - steel forniture - mezzanines - racking solutions
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